Factory Address

  • No.3 Zheliao Industrial Zone, Huai Lin Road, Dongguan City, Guangdong Province, China
  • prototype@ruiyi-cncmachining.com
  • +86 18666420104

Social List

微信截图 20240807160856

Production Tooling Services

On Demand Manufacturing

50 million+
Annually Turnover
1500+
Customers Server Annual
30+
Manufacturing Facilities
MOQ 1
Convenient for Youself

Types Of Production Tooling

Soft molds and hard molds are two types of production tooling, so what is the difference between them?

Soft mold

下载

Molds are usually made of flexible materials such as silicone or rubber, suitable for small batch production or prototyping. They are low cost, short production cycle, suitable for rapid design verification and small quantity production, but their durability and precision are not as good as hard molds.

Hard mold

下载2

Hard molds are made of steel, aluminum or other strong materials and are suitable for large-scale production. They have high durability and precision, and can maintain consistent product quality over a long period of time, but they are more expensive to make and have a longer production cycle.

Mold Manufacturing Process

Step 1

Create drawings

 

The first step is to obtain or create a design drawing of the molded part, including all necessary dimensions, features, and specifications.

Step 2

DFM

 

Design for Manufacturability (DFM) is used to optimize the design of a part or product to enhance its manufacturability in mold manufacturing.

Step 3

Material selection

 

Choose the right mold material for your application, such as tool steel, aluminum, or other materials.

Step 4

Production mold

 

The mold cavity and core are machined and formed according to the design specifications through CNC machining or other techniques.

Step 5

Surface treatment

 

The mold surface is treated to improve the demolding effect when in contact with the molten material, and to reduce friction and xtend the life of the mold.

Step 6

Mold assembly

 

All mold components, including cavities, cores, inserts, and cooling channels, are assembled into the mold base to ensure a precise fit between the parts.

Step 7

Sample verification

 

After assembly, the mold is tested and verified to ensure that it functions properly and the dimensions meet the design requirements.

Step 8

For mass production

 

In mass production, mold performance is continuously monitored to ensure that parts produced are of consistent quality and meet expected standards.

Mold Classifications And Standards

When producing large quantities of molds, we strictly control the cycle. The size, structure and material of the mold determine the final price, and the material affects the service life. Our purchasing staff strictly controls the quality of materials, and inspectors repeatedly test the performance to ensure the quality commitment of each product.

Types
Cycles Dsecriptions Price
Class 101 Molds 1 million or more It is a long-term precision mass production hardened steel mold Extremely High
Class 102 Molds Not exceeding 1 million It is a high output precision hardened steel mold Medium to high
Class 103 Molds Not exceeding 500,000 It is a medium production pre-hardened steel mold Medium
Class 104 Molds Not exceeding 100,000 It is a low production prehardened steel die Low to medium
Class 105 Molds Not exceeding 500 It is used to produce the prototypes, and the mold material can use aluminum, epoxy resin, etc. Low

Why Choose Us?

Ruiyi is committed to providing excellent service to product designers, engineers and manufacturing experts with highly personalized support. We work with our customers to pursue excellence in craftsmanship, stand out in the industry and become your trusted strategic product development partner.

Clear communication

Ruiyi is committed to ensuring clear and efficient communication with customers, and maintaining transparency in every link from design to production, so that customers can keep abreast of project progress and make suggestions for modifications.

Rich experience

Ruiyi has many years of industry experience and has accumulated rich experience in mold design and manufacturing. Whether it is a complex structure or special requirements, Ruiyi can provide professional solutions to ensure the functionality and reliability of the mold.

Positive material identification

Ruiyi pays attention to the quality control of materials, strictly identifies and tests the reliability of the materials used, and ensures that the mold is stable and durable during use.

Fast delivery

Ruiyi focuses on production efficiency and delivery speed. By optimizing the production process and adopting efficient manufacturing technology, Ruiyi is able to complete the production of molds in a short time, helping customers to quickly bring them to market and seize market opportunities.

Production Solutions For You

345e4d55b1404c995a678a0e6e75718fe24a38dbfeae vxj8KE fw658webp

Upon completion of the rapid tooling phase, your product advances to mass production, where our production tooling services prove invaluable. Our services encompass the creation of various molds, including those for injection molding, blow molding, extrusion, die casting, forging, stamping, and other specialized molding techniques.

Ours production tooling service has been cultivated in this industry for many years, representing the level of Chinese industrial manufacturing, and has been widely praised by our customers.

b764ce41f41035a2c97decf61710561a4ae102ea4df6 2YOylY fw658webp

Production Tooling Gallery

+86 18666420104